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CNC Machining

Procedure Summary
Machining Considerations
Preparation
Tooling
Mill Geometry
Setting up a machining process
Volume Mill
Local Mill
Trajectory Milling
Holemaking
Engraving
Process Manager
Tool Movement Simulation
Post Processing
CNC Procedure Sheet
CNC Machining Tool Parameters

3d Machining

Unimatic Router

ProPlastic Advisor

Simulation

Rendering

Others

 


  Trajectory Milling

* If your machining complex line work such as a logo then use the Engraving sequence

Video Here

Trajectory Milling will follow a defined path which is selected from edges or curves within your reference model. The shape of the tool, its position relative to the trajectory and
z depth
relative to the machine zero define the cavity formed.

Important - It is unlikely your cutter can take out all the material in one pass, make sure you consider the settings below to slice the total depth.  Ball nose cutters in particular will need more than one pass to give a good surface finish

 

Start a Sequence

Choose the Trajectory Mill icon from the top toolbar

Choose 3 Axis > Done

Check Tool, Parameters and Tool Motions

Setup the Tool.

Set up the usual Parameters.

OK will take you to the Tool Motions window.  Choose Insert to enter the Curve Trajectory Setup window.

 

 

Select the curves or edges which define the trajectory - remember to use the chain selection method [shift]

DO NOT [generally] specify a Start Height

The Height parameter specifies the total depth of cut –  pick a surface or datum plane.

Through Tool Offset set the tool to run on the trajectory [None] or offset by the radius to the left or right.

OK to return to the tool motions window

 

Redefining the trajectory

Choose the Curve Cut element in the Tool Motions window, right click, Edit Definition to return to the Curve Trajectory Setup window

 

To add further chains to the same sequence

Don't create separate sequences for a group of trajectories which have the same cutter, depth and parameters.

Select <end of tool path> in the Tool Motions window

Select Insert again to return to the Curve Trajectory Setup window - repeat above

 

Slicing the Total Depth

DO NOT remove the material in a single cut - you need to slice the total depth into slices - see above image.

Set up the parameters STEP_DEPTH and NUMBER_CUTS [number of cuts] - this slices the total depth from the bottom up.  Once the tool path is running you may have to fine tune these values.  Choose All rather than Basic in the displayed list of Parameters.

 

Zig Zag

Rather than returning to the start of the trajectory for each slice, set the parameter CUT TYPE to ZIG ZAG - this will force the cutter to cut in both directions.  Choose All rather than Basic in the displayed list of Parameters.

 

Remember the Manufacturing parameter tree icon in the top toolbar when fine tuning the sequence.

 

 

Loughborough Design School© Sean Kerslake 2011