Procedure Summary
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Trajectory Milling * If your machining complex line work such as a logo then use the Engraving sequence
Trajectory Milling will follow a defined path which is selected from
edges or curves within your reference model. The shape of
the tool, its position relative to the trajectory and Important - It is unlikely your cutter can take out all the material in one pass, make sure you consider the settings below to slice the total depth. Ball nose cutters in particular will need more than one pass to give a good surface finish
Start a Sequence Choose the Trajectory Mill icon from the top toolbar Choose 3 Axis > Done Check Tool, Parameters and Tool Motions Setup the Tool. Set up the usual Parameters. OK will take you to the Tool Motions window. Choose Insert to enter the Curve Trajectory Setup window.
Select the curves or edges which define the trajectory - remember to use the chain selection method [shift] DO NOT [generally] specify a Start Height The Height parameter specifies the total depth of cut – pick a surface or datum plane. Through Tool Offset set the tool to run on the trajectory [None] or offset by the radius to the left or right. OK to return to the tool motions window
Redefining the trajectory Choose the Curve Cut element in the Tool Motions window, right click, Edit Definition to return to the Curve Trajectory Setup window
To add further chains to the same sequence Don't create separate sequences for a group of trajectories which have the same cutter, depth and parameters. Select <end of tool path> in the Tool Motions window Select Insert again to return to the Curve Trajectory Setup window - repeat above
Slicing the Total Depth
DO NOT remove the material in a single cut - you need to slice the total depth into slices - see above image. Set up the parameters STEP_DEPTH and NUMBER_CUTS [number of cuts] - this slices the total depth from the bottom up. Once the tool path is running you may have to fine tune these values. Choose All rather than Basic in the displayed list of Parameters.
Zig Zag Rather than returning to the start of the trajectory for each slice, set the parameter CUT TYPE to ZIG ZAG - this will force the cutter to cut in both directions. Choose All rather than Basic in the displayed list of Parameters.
Remember the Manufacturing parameter tree icon in the top toolbar when fine tuning the sequence.
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Loughborough Design School. © Sean Kerslake 2011 |